Whether you’re butterring a baguette or slicing into a croissant, most people may not give much thought to whether their favourite bread or pastry has an international seal of approval.
But for Rockland Ltd, getting an internationally recognised certification of quality goes beyond simply raising their profile as a company, as it is their way of reassuring customers that what they are getting is still the very best they have to offer.
In 2023, Rockland Ltd, which specialises in producing dough and baked products for breads, pastries and other specialty baked goods, earned an A rating through the Brand Reputation Compliance Global Standards (BRCGS) Issue 9, an international consumer protection organisation that inspects and establishes standards for food preparation, storage and packaging.
Rockland’s rating makes it the first food manufacturer in the English-speaking Caribbean to receive BRCGS certification, distinguishing themselves in a new category of food manufacturing.
Speaking with Sunday Business Guardian at his D’Abadie manufacturing facility last month, managing director of Rockland Ltd Paul Moses said while the certification is a major milestone for his company, it was the culmination of discipline, strong work ethic and a vision which began in the one of the company’s darkest hours.
Beginning with a relatively small manufacturing facility in Diego Martin in 2009, Moses said he was prompted to open a larger facility in D’Abadie between 2015 to 2016, in a bid to attract multinational clients.
By late 2018, he succeeded in securing a partnership with a foreign company, ushering in one of the most profitable eras in Rockland’s history.
“It was the best year for Rockland... we added 25 per cent more manufacturing staff, we added a second full shift, things were going swimmingly, and as funny as it might seem now in retrospect, late 2019 and early 2020 were five of the best months in the history of the organisation.”
But the success was short-lived as by March 2020, T&T had joined the world in mobilising a response to the COVID-19 pandemic, which included an almost complete shutdown of restaurants and other sectors directly tied to Rockland’s interests as a manufacturer of frozen bread and pastries.
This, Moses said, led to a 43 per cent drop in the available customer base at the time, an almost overnight slowdown in activity, which pushed the company to the brink of closure, prompting some hard decisions.
“From a revenue and business standpoint it would have been cheaper to close the business than keep it running.”
In the face of the major health emergency and growing uncertainty over the future of the economy, this may have been the logical solution for most, but for Moses the stakes were simply too high.
“We stayed open out of our commitment to a couple of our multinationals but moreso to our staff.
“As a business owner I have 65 employees, so that means I feed 65 families and that’s something that I take with me every night and go to sleep with.
“Every decision we make can and does affect them and that’s a weight that I bore throughout that time.”
It was during this time of uncertainty that Moses said he felt the need to raise the bar surrounding his company’s brand in order to attract more clients.
With this, he turned his attention to food certifications, eventually settling on the BRCGS.
But such a goal, while ambitious was not without concern, especially given the rigorous nature of the qualification process.
“So I bluffed a promise to one of the multi-nationals and said, ‘We are going to be certified in BRCGS in less than a year!’ And when I brought this to my staff and finally brought this to my consultants, they said they felt I may have overpromised a bit.
“So we started on the backfoot with fears of the inability to actually deliver, and as a management, as an admin team, we buckled down, did what we had to do and all kudos to my team.”
Undergoing rigorous audits and inspections on everything from health and safety to quality control and staff hygiene, every aspect of the company’s operations were scrutinised to ensure the highest standards were upheld.
While earning their first BRCGS rating in 2023 with an ‘A’ grade, Moses said just as challenging as getting the certification, maintaining their standards has been just as demanding.
He said the company did slip to a B rating for the entire facility the following year, which Moses said was a disappointment to his staff. But that simply drove them to push harder to ensure their operations from start to finish were the best, especially in preparation for their third year of certification which included an unannounced audit.
“There’s no chance to prepare to try and fool the system and this certification is something we had to protect and it’s just shows that we’re committed and food safe.
“The certificate just reassures us that we’re doing the right thing.”
By this third round of certification, Rockland earned an A+ rating, making them the first company in the English-speaking Caribbean to earn such a high ranking.
Such an accolade in food safety has the potential to attract foreign corporations as it demonstrates their commitment to high standards, but Moses says there’s an added benefit to consumers of their products.
But just as their focus on quality has earned them their certification, Moses says attention to detail has also been a part of how they manufacture their goods.
The company makes authentic French croissants and baguettes, using original European techniques, giving one a taste of France even without having to step on a plane.
“We pride ourselves on manufacturing using European standards and that has allowed us to fulfill the standards of the market that is not your average consumer... it’s your hotels, it’s your restaurants, your caterers, your specialty items, it’s items we don’t need generally to survive but it allows people to enjoy taste and enjoy culture through the art of baking.”
And with such a high regard for creating an authentic, quality product with locally sourced and grown materials, Moses say the company’s focus is gradually expanding to markets outside of T&T.
“As an import substitution we’ve done fairly well. The English-speaking Caribbean is something we have worked with in the past. We still have a few customers we’ve already worked with in Jamaica, Barbados, but were now looking to regrow that export market and let those customers know right away that what they’re buying is food safe.”
With these plans ahead, Moses says he’s confident that the new certification and more importantly the quality of the products will be enough for success.
